FELLTEN’S CHARGE TO GREATNESS

Five Years of Leading the EV Conversions Industry

In a world increasingly transitioning towards sustainable transportation, the intersection of classic cars, exhilarating driving dynamics, and cutting-edge electric vehicle technology might seem unlikely. However, the innovative minds at Fellten, originally known as Zero EV, have proven that classic car enthusiasts can have it all, thanks to the company’s bolt-on, plug-in solutions. As Fellten celebrates its 5th anniversary, let’s meet this British-Australian conversion system and battery pack manufacturer and discover its journey in electrifying the classics.

Promising Niche

It began in 2018 with a passionate team driven by a common goal: to solve the electric conversion problem. With the rise of electric vehicles, converting classic cars to electric power started to become a niche yet promising industry, and Fellten creators Chris Hazell and Alex Dawood recognized the opportunity.

At its core, Fellten designs, engineers, manufactures, and distributes OEM and aftermarket battery packs, electric motors, and complete bolt-in, plug-in systems. Its influence spans the UK, Australia, North America, and Europe, where its commitment to excellence shines through as it sets industry standards for quality, safety, reliability, and production volume.

Driving Innovation

What sets Fellten apart in the industry, both then and now, is its unwavering commitment to innovation and quality. The Fellten team comprises seasoned professionals with extensive experience in electric vehicle technology, battery systems, vehicle conversions, engineering, and production.

This expertise has led to groundbreaking developments, including CCS Rapid Charging, Vehicle to Load bi-directional charging and, complete skateboard-chassis manufacturing. Its focus on producing low-volume series battery packs and conversion systems ensures personalized solutions tailored to customer needs.

The Classic Mini system ships globally, ready to be bolded on and plugged in.

Fellten prioritizes the highest standards of quality and reliability. Strategic partnerships with trusted OEMs have elevated the company to Tier-1 supplier status. It actively shapes emerging electric vehicle industry benchmarks, such as EVTEC, through its involvement in industry associations and dedicated training programs for system installation and EV maintenance.

Global Reach and Future Plans

Headquartered in Bristol, UK, and Melbourne, Australia, Fellten’s global presence extends beyond these locations. Fellten’s future expansion plans include distribution into the US market through Legacy EV and a few more projects in the pipeline. The company’s growing manufacturing capacity and dedication to quality control processes show it can meet the demands of a booming market.

Diverse Product Portfolio

Fellten’s product portfolio encompasses many markets, including truck and 4×4 conversions, Classic Minis, Porsche 911s, Land Rover Defender conversion systems, and complete skateboard platforms. Its foray into the marine industry is equally promising.

Key Partnerships and Sustainability

Besides catering to OEMs like BMW/MINI, Fellten also collaborates with high-end boutique manufacturers like Connecticut-based Sacrilege Motors, known for their iconic Porsches. Fellten’s expertise in electric powertrains has earned praise from Sacrilege Motors, who rely on Fellten’s technology to preserve the classic feel of their Porsches while enhancing performance and reducing environmental impact.

“Fellten is the best partner to power our iconic Porsches electrically,” says Phil Wagenheim, Sacrilege CEO. “It has the utmost expertise, experience, and products to ensure a successful conversion process. It will help us preserve the classic feel of our Porsches and enhance their performance while also reducing our environmental impact.”

Fellten’s remarkable journey, from a desire to solve the electric drive problem to becoming a global leader in EV conversions, is a testament to its team’s innovation, commitment to quality, and dedication to sustainability. As it celebrates its first half-decade, Fellten is not only electrifying classic cars, but also driving the future of the retrofit industry and community.

Fellten’s Main Product Markets

Universal Battery Pack

Off-the-shelf 55-kWh (UBP55E), sealed steel box, plug-and-play ready, with integrated Orion BMS, active cooling, safety disconnect, and R100.1 compliant. Ideal for engine bay installation.

Classic Mini Conversion Systems

Complete, bolt-on, plug-in, fully reversible 19-kWh conversion system (8.0 second 0 to 60, 72kW/97hp)

Porsche 911 Conversion Systems

Complete, bolt-on, plug-in, fully reversible 63-kWh conversion system. (4.5 second 0 to 60, 328 kW/440 hp)

Land Rover Defender Conversion Systems

Complete, bolt-on, plug-in, fully reversible 55/82/110-kWh conversion system (several drivetrain options from 225 kW to 328 kW/440 hp)

Complete “Skateboard” Platforms 

Fellten’s skateboard chassis is a versatile EV platform for classic car-inspired vehicles. It offers a low center of gravity, front and rear crush zones, a 350V, 55-kWh flat replaceable-cell battery pack, a 7kW AC and 150kW DC CCS fast charger, a 200kW rear motor, dual-zone thermal management, limited slip differential, regen, advanced suspension, ABS disk brakes, and a proprietary software platform for vehicle monitoring and updates.

Zonic Motor Range 

Fellten established Zonic Motors to introduce top-notch 350V nominal motors to the industry. These enable advanced high-voltage electric conversions capable of DC ultra-rapid charging. The Zonic motor range comprises three models (70, 120, and 180kW outputs) for compact to high-performance vehicle and marine applications.

Fellten: A Shocking Tale of Electrifying Evolution

In the dynamic world of electrifying classic cars, the story of Fellten (formerly Zero EV) is nothing short of impressive. From its humble beginnings in 2018 with just two passionate individuals at the helm to becoming a global powerhouse in electric vehicle conversions, Fellten’s journey shows constant innovation, passion, creativity, and a touch of Hollywood flair.

2018 – The Genesis 

(Staff: 2)

The story begins with Chris Hazell and Alex Dawood, the dynamic duo behind Fellten, located near Bristol, UK. Chris, with a background in event production and generator companies, and Alex, an industrial design graduate with a penchant for EV conversions, joined forces. Together, they created their first reversible conversion system. They shared their findings online, laying the foundation for what was to come. Chris, not content with a mere proof of concept, converted a Nissan R32 Skyline. The result? A tire-scorching sensation that wowed audiences across Europe. Hollywood came knocking, seeking electric movie cars, and the Fellten team delivered.

2019 – First Complete System 

(Staff: Fellten: 3 • Jaunt Motors: 2 • Total: 5)

In 2019, Fellten expanded to larger premises in Bristol, UK. It unveiled its first complete system, an entirely in-house developed solution that included tools and training for conversion specialists. Meanwhile, on the other side of the globe, Dave Budge and Marteen Burger established Jaunt Motors in Melbourne, Australia. They specialized in crafting stylish electric off-road vehicles, setting the stage for a sustainable adventure.

2020 – Porsche 911 Solution 

(Staff: Fellten: 7 • Jaunt Motors: 5 • Total: 12)

Fellten took a giant leap forward in 2020, designing and manufacturing new systems in Great Britain. They also offered white-label solutions to electric conversion specialists worldwide. But the pièce de résistance was the launch of its revolutionary Porsche 911 complete bolt-in system. The world of film and entertainment remained eager for fantastical converted vehicles, and Fellten didn’t disappoint.

2021- British Icons & Global Media Audience 

(Staff: Fellten: 13 • Jaunt Motors: 9 • Total: 22)

With 2021 came a year of design and development for Fellten, culminating in the launch of its second bolt-in system dedicated to the Classic Mini, developed in conjunction with BMW/MINI and MiniSport. They embarked on converting another British icon: the Classic Land Rover Defenders, forging a close collaboration with Jaunt Motors.

2022 – Global Expansion, ISO Certification 

(Staff: Fellten: 24 • Jaunt Motors: 13 • Total: 37)

In 2022, Fellten’s dedication to quality led it to achieve ISO accreditation, making it the only company with three ISO compliances in the industry. It expanded its training offerings, providing government-sanctioned courses to up-skill staff working with electric vehicles. As they grew globally and realized the synergy in merging, Fellten and Jaunt Motors became one entity, aptly named Fellten (Welsh for lightning).

2023 

(Staff: Fellten: 35 • Jaunt Motors: 15 • Total: 50)

Fast forward to 2023, and Fellten stands at the forefront of the EV conversion industry. It offers model-specific and universal conversion systems across Australia, North America, and Europe, setting the bar for quality, safety, reliability, and volume. Its UK production facility is geared up to deliver systems in the hundreds for its approved conversion specialist international network.

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FREQUENTLY ASKED QUESTIONS

What is the installation process for the battery pack?

How to Install the Battery Pack in Your Vehicle

Step 1: Check Compatibility

Before proceeding with installation, ensure your vehicle is a larger classic model, such as 4x4s, muscle cars, or bigger European sports cars. Vehicles like Land Rover, Bronco, and Mustang are perfect candidates.

Step 2: Choose the Location

The battery pack’s compact design allows for flexible placement under the hood. If fitting isn’t feasible there, consider alternative options such as the transmission tunnel or rear of the vehicle.

Step 3: Connect the Motor

This high-density battery provides a nominal 350 volts and a peak output of 245kW. It’s powerful enough to pair with popular motors like Zonic, Tesla, or Cascadia Motion. Ensure your motor aligns with these specifications for optimal performance.

Step 4: Secure and Test

Once connected, securely fasten all components. Conduct thorough testing to ensure everything is functioning smoothly and safely before hitting the road.

By following these steps, you can seamlessly integrate the battery pack into your vehicle, transforming it into a high-performance electric machine.

 

How many auxiliary outputs does the battery pack have and what are they used for?

The battery pack includes three auxiliary outputs, each with a capacity of 25 amps. These outputs are designed to provide additional power for systems like HVAC and other auxiliary components in your setup. This feature ensures that your essential systems can operate efficiently without drawing power directly from the main battery source.

 

What are the dimensions and weight of the battery pack?

Battery Pack Specifications

When considering the battery pack’s dimensions and weight, it’s vital to have a clear understanding of these crucial details:

• Weight:The battery pack weighs approximately 320 kg, offering a robust yet manageable option for various applications.
• Dimensions:Though the specific measurements are not given, battery packs in similar categories typically feature a compact design tailored for efficiency and space-saving. It’s common to see dimensions that are optimized for installation convenience across different vehicle profiles.

This combination of weight and strategic sizing ensures the battery pack fits seamlessly, providing reliable power without compromising the vehicle’s balance or performance.

 

How long does it take to recharge the battery pack using CCS DC charging?

When using CCS DC charging, the battery pack can be fully recharged in less than an hour. This setup allows you to quickly get back on the road with minimal downtime.

 

What types of vehicles can the battery pack be installed in?

The UBP55E revolutionizes conversions by effortlessly slotting into spaces meant for V-8, V-6, or straight six engines, spanning muscle cars, 4x4s, trucks, and more. This compact, high-density battery pack is designed to fit under the hood of most larger classic vehicles. Whether you’re driving a rugged 4×4 or a sleek sports car, it’s engineered to meet your needs.

Imagine it powering legends like the Land Rover Series and Defender, or the iconic Mustang. It doesn’t stop there—vehicles like the Bronco, Monaro, and Land Cruiser are also perfect candidates. This wide compatibility ensures that your classic or modern vehicle can accommodate the cutting-edge technology of the UBP55E, making it a versatile choice for a diverse range of automotive enthusiasts.

 

What is the scope of vehicle types within certain categories?

The battery pack can fit within various categories such as 4x4s, muscle cars, trucks, and larger European sports cars, providing versatility across different vehicle types.

 

Which specific vehicle models are compatible?

The battery pack is suitable for a range of larger classic vehicles, including models like the Land Rover Series, Defender, Bronco, Mustang, Monaro, and Land Cruiser.

 

What protection features are included in the battery pack?

Universal Battery Pack

Off-the-shelf 55-kWh (UBP55E), sealed steel box, plug-and-play ready, with integrated Orion BMS, active cooling, safety disconnect, and R100.1 compliant. Ideal for engine bay installation.

Superior Protection

Engineered to withstand harsh environments, the battery pack features an IP67 rating, ensuring it is dust-tight and protected against water immersion up to 1 meter. This robust protection makes it perfect for various applications, delivering peace of mind wherever you go.

Whether you’re navigating rugged terrains or cruising through urban landscapes, this battery pack is designed to keep your adventures uninterrupted and your vehicle’s performance top-notch.

 

What is the level of protection against water ingress?

It is engineered to withstand temporary immersion in water, up to a depth of 1 meter.

 

What is the level of protection against solid objects?

The battery pack is designed to be completely dust-tight, ensuring no dust ingress.

 

What motors are compatible with the battery pack’s energy output?

“Nominal 350 volts and 245kW peak output mean sustained energy for various powerful motors, including Zonic, Tesla, and Cascadia Motion. This robust output is designed to accommodate the most popular and high-performance motors available today.

Additionally, the battery pack supports compatibility with motors like Arrival Elements, ensuring flexibility in application. For optimal installation, consider the requirement of transmission tunnel or rear mounting of the motor, which enhances performance and integration into your vehicle setup.

 

What are the installation requirements for compatible motors?

The motor requires installation either in a transmission tunnel or mounted at the rear.

 

What additional motor brands are compatible?

In addition to Zonic, Tesla, and Cascadia Motion, the battery pack is also compatible with Arrival Elements.

 

What systems are integrated into the battery pack for optimal performance?

Universal Battery Pack

Off-the-shelf 55-kWh (UBP55E), sealed steel box, plug-and-play ready, with integrated Orion BMS, active cooling, safety disconnect, and R100.1 compliant. Ideal for engine bay installation.

For optimal performance, this compact unit integrates:

• Battery Management System (BMS): Ensures efficient operation and prolongs battery life.
• High Voltage Pre-Charge Circuit: Protects the system from current spikes during startup.
• Contactor Control: Manages power flow safely and reliably.
• Service Disconnect Fuse: Provides an extra layer of safety during maintenance.
• Multiple Auxiliary Outputs: Supports additional components without compromising core functions.
• CCS Charge Control: Facilitates seamless and efficient charging cycles.

All these features come together with custom buss bars, delivering an impressively compact and efficient energy solution.

 

How compact is the energy storage solution?

The design leverages custom bus bars to maximize space efficiency, resulting in a highly compact 55kWh energy storage unit.

 

What additional functionalities are provided by the battery pack?

The pack features several auxiliary outputs, enabling it to power additional components or systems, thereby enhancing its adaptability.

 

How does the battery pack handle charging?

It includes a control system for the Combined Charging System (CCS), allowing for efficient and standardized electric vehicle charging.

 

What specific electrical systems are integrated for safety and performance?

The battery pack incorporates systems like a high voltage pre-charge circuit and contactor control, which ensure safe operation by managing electrical flow and connection integrity.

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